Go to content

Manufacturing

Energy Cost and GHG Emissions Reduction Assessment

We were contracted to perform a plant-wide assessment for a producer of hydraulic fracturing sand.

$700k

Annual energy cost savings

4

Average simple payback

18%

Annual GHG emissions reduction

5,000 tCO2e/yr

GHG emissions reduction
This is an aerial view of a northwestern frac sand processing operation. Large piles of sand have been deposited by enclosed conveyors. Shot from the open window of a small plane.


Optimizing Facility Efficiency

The facility’s baseline energy and GHG profile was established by our technical team through a comprehensive analysis of historical records, site operations, and equipment, supplemented by the use of existing process data. 

Senior engineers observed the equipment and operations during a site visit and interviewed operations and maintenance staff identifying energy and carbon reduction measures in dewatering, grinding, and drying and dust collection 

Potential opportunities were identified for energy cost and GHG reductions for both electric and natural gas-fired equipment and validated against similar measures in heavy industry. 

They caught our attention because they presented themselves to be knowledgeable in the subject areas and have experience in relevant fields.

Energy Site Manager

Related Projects

There is not much we haven’t seen within the industries we support. We’re here to help you meet your goals.